Predict electrolyzer failures 10 days before they strike.
Each hour of downtime costs $125,000. Stop losing money with our advanced digital twin technology.
Average Downtime
120 hrs/year
Cost of Downtime Accumulating Now
Every hour a stack is down = lost revenue
Source: ABB Process Industries downtime survey 2024.
Proven Results in the Field
See how our customers are achieving significant ROI with our solution.
Air Liquide Hydrogen Plant
How a leading hydrogen producer reduced unplanned downtime by 65% and saved $1.2M in the first year.
Challenge
Frequent unplanned shutdowns were causing production losses and contract penalties. Traditional monitoring systems were failing to provide adequate warning.
Solution
Implemented H2Lead's digital twin technology across 12 electrolyzer stacks with remote installation completed in just 36 hours.
Results
Predicted 8 critical failures 7-12 days in advance, allowing for planned maintenance during scheduled downtime periods.
Key Metrics
Downtime Reduction
Annual Savings
Maintenance Efficiency
Powerful Predictive Analytics
Detect anomalies before they become critical failures.
Stack Performance Monitor
Real-time monitoring of electrolyzer stack #7
Current Status
Operational
Efficiency
87.3%
Anomalies
None
Membrane Vibration Trend (24h)
System Performance
Production Output
Calculate Your Savings
See how much you can save by implementing our predictive maintenance solution.
Calculate Your ROI
Your Results
Your first-year net gain:
$735,000
Payback period:
0.7 months
Based on our experience with similar hydrogen facilities, you could reduce downtime by up to 65% with our digital twin solution.
How It Works
A simple, non-invasive process that delivers powerful insights.
Why Choose H2Lead
Institutional backing and specialized expertise for your hydrogen production needs.
Backed by Xera Capital
With strategic investment from Xera Capital, we have the financial stability and resources to deliver enterprise-grade solutions for the most demanding hydrogen production environments.
Long-term Partnership
Our financial backing ensures we'll be your partner for the long haul, continuously improving our technology as your needs evolve.
Enterprise Stability
Unlike startups that may pivot or disappear, our institutional backing means we're committed to hydrogen predictive maintenance for the long term.
Expert Teams On Demand
We create a foundation team with specialized expertise for custom digital twin building, scaling resources based on your project's unique requirements.
Custom Team Assembly
We assemble the perfect mix of data scientists, electrochemical engineers, and software developers tailored to your specific hydrogen production setup.
Flexible Scaling
As your needs grow, we can rapidly scale your team with additional expertise in specific areas without lengthy recruitment processes.
How We Compare
See how our solution compares to traditional monitoring systems.
| Feature | H2LeadDigital Twin | TraditionalMonitoring |
|---|---|---|
| Prediction Window | 10+ days in advance | 0-1 days (reactive) |
| Installation Time | 48 hours (remote) | 2-4 weeks (on-site) |
| Hardware Requirements | Uses existing sensors | Additional hardware needed |
| Integration | Works with all major SCADA systems | Vendor-specific compatibility |
| Machine Learning | Continuous improvement | Static thresholds |
Key Advantages:
- Allows for planned maintenance during scheduled downtime
- Minimal disruption to operations
- Lower capital expenditure
- No need to replace existing infrastructure
- System becomes more accurate over time
Remote Installation
No disruption to your operations. Quick and secure setup.
No plant shutdown. No new hardware.
- Tag-list CSV from SCADA
- VPN user account
- Power plug + Ethernet (for a pre-imaged Pi—only if you lack cloud data)
We never touch safety PLCs—read-only data path.
ISO 27001 certified hosting ensures your data remains secure.
Remote Installation Process
- 1
Export tag list from your SCADA system
We'll identify which data points to monitor
- 2
Set up secure VPN connection
Read-only access with encrypted data transfer
- 3
Connect edge device (if needed)
Only required if your data isn't already cloud-accessible
- 4
System goes live within 48 hours
No disruption to your operations at any point
Transparent Pricing
Choose the plan that fits your operation's scale and needs.
What's Included:
- Digital twin for all your electrolyzer stacks
- 10+ days advance warning of failures
- Remote installation (48 hours)
- Custom dashboard configuration
- Email & Slack notifications
- Weekly performance reports
- Integration with your existing systems
- Dedicated technical support
How It Works:
- 1
Pay the one-time setup fee of $50,000
- 2
We install and configure your digital twin
- 3
Start receiving predictions and saving money
- 4
Pay just 15% of the costs you save
Frequently Asked Questions
Common questions about our digital twin technology.
Ready to stop surprise shutdowns?
Schedule a consultation with our experts to discuss your specific needs.